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Goods-to-Person Picking

Light-guided picking at ergonomic goods-to-person stations

Goods-to-person combines automated storage and transport with the flexibility of manual picking. Totes, bins, or shelves are brought to a defined workstation while Logistic Lights guides the operator directly to the right compartment and order position.

This creates an ergonomic picking environment with a clear boundary between people and automation while keeping throughput high for e-commerce, spare parts, industry, and other dynamic operations.

Market trend

Why goods-to-person continues to gain relevance

More automation, still flexible picking

As AS/RS, shuttle systems, AGVs, and compact storage grow, manual picking remains the flexible final step, changing assortments, and mixed orders.

Higher throughput at the station

When products come to the worker instead of the worker walking through the warehouse, more time goes into picking and less into searching and travel.

Better ergonomics and safer layouts

Goods-to-person stations support a clean separation between worker area and automated transport area, reducing traffic conflicts and creating a more stable workstation.

A practical human-machine boundary

Automation handles storage and transport, while people contribute dexterity, judgement, and speed in the final handling step where flexibility matters most.

Process

How the solution works at the picking station

Automated presentation

Totes, bins, or shelves are transported automatically to the goods-to-person workstation.

Exact visual guidance

Logistic Lights highlights the correct source compartment and, where needed, the right target order position.

Fast human handling

The operator picks, confirms, and moves directly to the next position without unnecessary walking or searching.

Continuous station flow

The next storage unit arrives automatically so the station stays productive even with high order dynamics.

Workstation concept

Built for ergonomic, automation-ready picking environments

Goods-to-person stations are especially strong where a warehouse wants the efficiency of automated storage and transport but still needs people at the final pick step. This applies to fast-moving e-commerce, spare parts, mixed assortments, or operations with frequent exceptions.

The workstation becomes the defined point where automation and people meet. Logistic Lights adds clear worker guidance with light so source bins, target bins, and compartment structures remain easy to understand even in dense and dynamic setups.

  • Clear separation between worker zone and AGV, shuttle, or AKL area
  • Reduced walking and searching at the workstation
  • Easy visual orientation in compartmentalized bins and shelves
  • Suitable for manual flexibility in highly automated environments
  • Open integration into existing WMS, ERP, and station control logic

Technology options

Spots and projectors for different station geometries

Spots

Our spot-based solution uses the proven Logistic Lights approach that is already battle tested in many pick-by-light projects. It is ideal when compartments, bins, or target positions need clear and precise highlighting with flexible recalibration and open integration.

Projectors

For larger station surfaces or more complex compartment structures, Logistic Lights can use projectors such as Optoma laser and LED projectors. We provide the software layer for configuration, mapping, calibration, and system integration so projection can be used productively in real warehouse processes.

Software and integration

Regardless of whether the station uses spots or projectors, Logistic Lights provides the process logic for worker guidance with light, the mapping of source and target areas, and the connection to the surrounding software landscape.

Illustration

Station layout preview

A dedicated illustration is shown here as a preview of the goods-to-person workstation concept.

Goods-to-person picking station illustration

Typical use cases

Where the concept fits particularly well

E-commerce and omnichannel fulfillment

High order dynamics, small order lines, and changing assortments benefit from automated presentation combined with flexible manual picking.

Spare parts and service logistics

Goods-to-person helps where many SKUs, urgent orders, and precise compartment guidance are required at the station.

Industry and production supply

Structured station work supports kitting, component provision, and controlled material handling near automated storage systems.

Hybrid automation environments

The concept is especially effective when companies want to combine automated transport and storage with human flexibility in the final pick or sort step.

Benefits

Why Logistic Lights fits goods-to-person workstations

Compartment-level guidance

Guide workers directly inside bins, trays, or shelves instead of only to the station itself.

Ergonomic station support

Reduce searching, reduce hesitation, and support a calm, structured picking sequence.

Flexible hardware choice

Use proven spots or projector-based guidance depending on geometry, density, and visibility requirements.

Open integration

Keep the surrounding process logic in your WMS, ERP, or station control environment while Logistic Lights handles worker guidance with light.

Experience Logistic Lights live

Get to know the various functions of Logistic Lights

We show you the possibilities of Logistic Lights in a live and free video call and discuss your questions and ideas.

Please fill out the following form and request your free remote demo.

Your Contact Persons

We are driven by ergonomics for your intralogistics

Sven Spiess
Sven Spiess
Project & Account Manager
+49 541 50 79 57-67
Achim Hendriks
Achim Hendriks
Managing Director
Head of Development
+49 541 50 79 57-17